Machan Consulting Ltd
1. Machan Consulting Blog
Latest from the Machan Consulting Blog
The 168 Hour Week
Next tool : the 168 working week.Using your data to have a conversation
Our latest Vlog discusses detail of data and how we can use it to inform and ask questions of our processes.UK Pharmaceutical Manufacturing
At the Houses of Parliament last month, I met with two people from the Associate Parliamentary Manufacturing Group to discuss raising the profile of Pharmaceutical Manufacturing in the UK Manufacturing Sector. If you are part of that Sector, read the following statements with pride.In the UK, the Pharma Industry:o Employs 72,000 people directly, plus 250,000 in related industrieso Generates £14.6B in exportso Contributes £8.4B into the national GDP (out of a total Manufacturing of £140B)o Creates a Trade surplus of £4.3Bo Over 12% of National Total Manufacturing Gross Value added is due to "Pharma, Chemicals and Bioscience" Sector, second only to "Food, Beverages and Tobacco."o That Sector has the 2nd largest sector growth in Manufacturing in the last 15 years , 2nd only to the "Aircraft, rail, marine,and motorcycles" Sector.
2. Creative Operational Solutions
Machan Consulting helps you deliver creative operational solutions
Drawing on extensive experience in the process industries particularly the food and healthcare sectors, we provide a focused client service to arrive at solutions to a variety of key business challenges including:
- Bringing to you the experience of being the named responsible person for production on multiple MHRA Licenses
- Continuous improvement to your supply chain design to differentiate your product offering in the market place
- Challenging working practices particularly to fight far east competition
- Supporting you in thinking strategically to maximise your operations
- Improving new product development processes in regulated sectors
- Providing access to top quality procurement skills and strategies
- Supporting CSR procurement policy design and implementation
- ERP/S & OP Process design and development.
3. Clients
3.1 Testimonials
a "The contribution by Machan Consulting was key to the timely conclusion of this work"
Vice President top 10 global Healthcare Company
b "We retained the services of Machan Consulting Limited in 2008 to review the efficiency and scalability of our production capabilities, these led to very specific recommendations for process improvement. I would be happy to recommend Ian Machan to any organisation that needed a thorough independent review of its production or supply chain management"
CEO UK award winning Company
c "Ian has provided project management, change and technical/process expertise to successfully facilitate the design and implementation of a global end to end product development and delivery process. The appointment of Machan Consulting was fundamental to the project’s success"
Head of Programme and Change Management, Major Global Consumer Healthcare company
d "Ian was prepared to be challenging, good listener and very quick on the uptake. Understands the fundamentals of my business sector. Hardworking with an intensive work rate; as a customer you get a real sense that Ian wants to provide value for money"
Site Team, UK Manufacturing Site
e "Ian's expertise in the pharmaceutical manufacturing and supply chain proved invaluable to us in reviewing a very complex manufacturing process"
Group CEO of a Sunday Times Virgin Fast Track 100 company
3.2 Benefits delivered to the following clients
- Lloyds Development Capital
- Astrazeneca
- 3M
- Balkanpharma
- SSL International
- Pharmaco
- Smith & Nephew
- Cranfield University
- Lear Inc.
- Bristol Myers-Squibb
- Austin Company
- Alizyme
- Nuclear Decommissioning Authority
- Clinigen Group Limited
3.3 Global Turnover of Companies worked for (£M)
4. Healthcare
A little inspection…
- 9
There are 9 different types of Manufacturing and Wholesale Dealer's Licenses available to apply for from the MHRA
- 248
Since October 2001 there have been 248 Drug alerts issued in the UK
- 36
In the first four months of 2011 there have been 36 Medical Device alerts
- 18
In 2011, the Manufacturing Division of the FDA issued 18 Warning letters to Companies
- 100
In March 2011 the MHRA issued it's 100th traditional Herbal registration
- 164
The EMEA received 164 applications for orphan designation in 2009
- 175
In 2009/10 the EMEA carried out 175 GMP inspections
- 658
The MHRA carried out 658 GMP Inspections, 762 GDP inspections in 2009/10
- 41.4%
For devices in 2010, 41.4% of UK Adverse Incident reports triggered a manufacturing investigation under MHRA supervision.
- 461
In 2009 there were 461 enterprises in the UK manufacturing Pharmaceuticals
5. Food
Something to chew over…
In the UK in 2009 there were...
6287 enterprises manufacturing Food
936 enterprises manufacturing Beverages
The food and drink manufacturing industry is the single largest manufacturing sector in the UK, with a turnover of £76.2bn, with a gross value added of £20.9bn, accounting for 16% of the total manufacturing sector.
£1bn ⇒ 1800
Our sector invests over £1bn in to R&D each year enabling over 1,800 products to be launched in 2011.
UK Rules
The Food industry has increased the productivity of its labour force over the last 10 years by over 50% leaving food and drink workers in the UK 70% more productive than the EU average.
53% :-)
According to the FSA 53% of food businesses visited were fully compliant with food safety management requirements and 86% of food businesses were broadly compliant.
186 :-(
In 2009/10 the FSA issued 186 Hygiene improvement notices, 73 remedial action notices, and 1997 informal written warnings.
The industry employs up to 400,000 workers
From April to September 2011 the FSA issued:
62 Hygiene improvement notices
50 remedial action notices
and 1036 written advisory letters
6. Operational Excellence
Skilled and experienced in all techniques
Lean
Agile
Six Sigma
Quick Customer response
TQM
Process re-engineering
Machan Consulting has experience in all of the techniques, but focuses on applying the right ones to match your business need. Don't choose a theory; apply the practices that will work for you.
Some of the countries I have worked/consulted in
8. LinkedIn
Ian Machan
- Management and Business Consultant
- Location: Nottingham, United Kingdom
- Industry: Management Consulting
9. Contact
By Post:
1 Belvedere Close
Keyworth
Nottingham
United Kingdom
NG12 5JF
By Telephone:
+44 (0)7780 646142
By Email:
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